Ordering custom upholstery can be a daunting process for the uninitiated. Many companies will give you a choice of arm style, skirt style, length and cushion type, all on the same piece; but perhaps nothing will affect the long-term satisfaction with your new sofa or chair as much as the appropriate choice of fabric.
There’s a lot to know about fabric — different weaves, different fibers, different dying techniques. This, of course, is why we have salespeople. As a consumer, the important thing is to understand one basic concept: a fabric’s durability and cost per yard are completely unrelated.
Generally speaking, durable fabrics are made of inexpensive man-made fibers. These monofiliments, like microscopic fish-line, are produced quickly and easily in controlled environments with far less manual labor than, for example, cotton, which has to be grown, picked, carded, and spun before it can be woven. Wool, linen and silk have similar production costs. On a microscopic level, these natural fibers have tiny hairs projecting from them which, over time, will abrade with use, resulting in fraying and fading.
Man-made fibers are not free from problems, however. Polyester and nylon are tough but, because of their petroleum base, don’t breath well. Rayon is somewhat softer to the touch but can stretch out of shape if not stabilized. And all man-made fibers are subject to a static charge build-up which can result in those annoying little pill balls.
Often the best solution involves a blend of natural and man-made fibers, and this is where you will find most of your mid-priced fabrics. A 60/40% poly/cotton blend should provide decent durability for everyday use and still feel comfortable to sit on.
Other factors influence cost per yard as well, such as the density and complexity of the weave. A jacquard or tapestry fabric requires a complex loom and is more labor-intensive than a simple warp/weft constructed cotton. All of these elements go into to making the fabric you fall in love with, and sometimes go into sticker shock over. Applying that fabric in the appropriate way will give you longer years of enjoyment.
